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Printed Circuit Board Assembly Solutions for Automotive Industry
The automotive industry is one of the most demanding and fast-paced industries in the world. PCB-driven electronics is one of the integral factors of electrical and autonomous vehicles. The printed circuit boards hold components and sensors required for the steady and consistent of vehicles. Unlike standard applications, the printed circuit boards in automotive applications must withstand vibrations and extreme environmental conditions. If not, there will be a setback in performance, which may jeopardize the life of the driver and also impact the brand name of the vehicle manufacturer. To avoid this, automotive OEMs always partner with trusted brands such as Suntronic. We employ the latest technology and advanced PCB assembly tools and equipment to ensure PCBs of the highest quality.
Our Automotive PCB Assembly Services Capabilities
Automotive PCB Assembly is a complex process that requires a high level of precision and reliability. At our company, we have the capability to assemble PCBs for a variety of automotive applications. Our PCB assembly service capabilities include:
- Types of PCBs: PCBs can be single-sided, with components on one side of the board only, or double-sided, with components on both sides. They can also be multilayer, with many PCBs assembled and laminated together to form a single unit. At Suntronic, we have the expertise in assembling all these boards including rigid, rigid-flex, and flexible circuit with or without high density interconnects.
- Mounting Technologies: Our PCB mounting technology experts can help you choose the right technology for your project, whether you need Surface mount (SMT), plated through-hole (PTH), or both. We offer a wide range of PCB mounting technologies to meet your needs, and our team of experts can work with you to select the right one for your project.
- Materials: The PCB assembly process can be difficult, particularly if you are working with multiple materials. At Suntronic, we have years of experience working with a wide variety of materials including polyimide, Arlon, FR4, Rogers 3010, 4350, and 3010 series.
- Surface Finishes: Surface finishing is one of the most important steps during PCBA, as it helps improve the function and quality of the PCB. There are a variety of surface finishing techniques that we specialize in, including: electroless nickel/gold (ENIG), hot air solder leveled (HASL), immersion silver, organic solderability preservative (OSP), and so on.
- Inspection Techniques: Automotive PCBA demands precision and perfection. In addition to using the highest quality raw materials and combining it with proven engineering practices, we also ensure to inspect the PCBs at every step of assembly. The PCB inspection and testing is carried out by our team of experts who are proficient in various inspection and testing techniques such as Functional Testing, X-ray Inspection and Time Domain Reflectometer. This allows us to catch any potential problems with the PCB assembly process before they cause any major issues down the road.
- Lead times: PCBs are a critical component of electronics, and many companies need them in short deadlines. We can offer PCBs in fast lead times, so you can get your product to market as quickly as possible. Our fast lead times start at just 48 hours to 5 days for prototypes and small production runs. We can also have your medium to high volume production ready to ship in 20 days.
- Manufacturing capabilities: A few of our manufacturing capabilities include: mechanical and industrial manufacturing, design for manufacturability (DFM), new product introduction (NPI), and so on.
Why Choose Suntronic’s PCB Assembly Solutions for the Automotive Industry
Automotive PCB assembly is a specialized process that requires experience and knowledge in order to produce high-quality results. There are many steps involved in the assembly process, and each one must be performed with precision and care. If even one step is done incorrectly, it can affect the performance and reliability of the finished product. Here are some reasons why choosing our automotive PCB assembly services is the best decision for your business:
- Our PCBs meet the minimum tolerance requirements for RoHS, REACH and Conflict Minerals. We also have a variety of green certification programs, including ENIG, HAL and HASL.
- We understand the importance of quality and reliability in PCBs, and we work hard to ensure that our products meet or exceed industry standards.
- We have extensive experience in this field, and our team is composed of skilled and experienced engineers. We understand the unique challenges and requirements that this market demands.
- We use the latest technologies and equipment to ensure that our automotive PCB assembly services are of the highest quality.
- We use only the highest quality components and materials in our PCB assembly process. This ensures the durability and reliability of your products.
- Our PCBAs can withstand heavy current loads. They are able to do this because of their excellent thermal conductivity, which helps dissipate heat and protect the components around them.
- We have a comprehensive quality assurance system in place that guarantees the accuracy and consistency of your products.
- At our company, we take great pride in the fact that we source all of our materials from trusted and reliable suppliers. We believe that this is what sets us apart from our competitors, and it’s something that we’re really proud of. We understand that our customers rely on us to provide them with high-quality products, and by working with only the best suppliers, we can ensure that we always deliver on our promise.
Automotive PCBA Applications
PCB assembly is a critical process in the automotive manufacturing supply chain. Automotive PCBA can be a complex process, and it is important to have a clear understanding of the different applications that are used in this industry. In the automotive market, PCBs are used in a wide variety of applications, including powertrain, body control, infotainment, and safety systems. We have successfully delivered automotive PCBAs for the following applications.
- Engine Control
- Vehicle Navigation
- Automotive ECU’s
- HMI modules
- Communication systems
- HVAC systems
- Security systems
- Vehicle Power Controllers
The automotive industry is one of the most important industries in the world. Not only does it account for a large percentage of global economic output, it is also responsible for creating jobs and opportunities in many other industries. The electronics industry is a key part of the automotive supply chain, and PCB assembly is a critical process in the manufacture of electronic components. Being a leading PCB assembly company that specializes in the automotive industry, we understand the needs of our customers and we are committed to providing them with the highest quality. Feel free to get in touch with our team today to discuss your automotive PCBA requirements. We would be happy to serve you.