Cable and Wire Harness Assembly

We use advanced assembly techniques and design software like CAD to convert layout ideas into performance-centric product drawings. We believe the following wire and cable harness assembly capabilities that we have built over the years have helped us serve our clients better.

• Types of cables and harnesses: We regularly manufacture the following types of cable and wire harnesses.
  • Flat Ribbon Cable Assemblies: Flat ribbon cables, also known as planar cables, offer a versatile and convenient way to connect electronic components and devices. Flat cable assemblies are made up of rows of flat wires that are parallel to each other making them easy to route, providing a high degree of flexibility. Flat ribbon cables are thin and flexible, makin them ideal for use in a wide range of applications such as computer and telecommunications equipment, office machinery, and consumer electronics.

    Flexible flat ribbon cables have a variety of applications in technology and offer several advantages over other types of cabling. Here are the top features of these types of cable assemblies:

    • They are easy to work with and ideal to install because they are lightweight and flexible due to having a larger bending amplitude.

    • They offer a high degree of conductivity, making them ideal for applications where signals need to be transmitted with minimal loss.

    • Flat ribbon cables have a smaller footprint than other types of cables, which saves valuable space in your equipment racks.

    • They are available in various configurations and can be customized to meet specific needs. Some of the main customization options for flat ribbon cables include the number of conductors, the pitch of the conductors, the type of insulation, and the overall length of the cable. You can also choose to have your custom ribbon cable assemblies printed with your company logo or other markings.
    • They have fast heat dissipation which helps to minimize operating temperatures.
    • Flat ribbon cable assemblies are designed to have a uniform stress distribution across the length of the cable. This ensures that the risk of conductor breakage is minimized, and that the cable will perform reliably in its intended application.

  • RF Cable Assemblies: RF cable assemblies are used in various applications where it is necessary to transfer radio frequency (RF) signals from one point to another with minimal loss. RF cable assemblies typically consist of a coaxial cable with connectors on each end. The connectors allow the RF cable assembly to be connected to RF equipment, such as radios and antennas. RF cable assemblies are key components in various electronic devices and systems. They are used in everything from computer networks and cell phone towers to satellite dishes and medical equipment. RF cable assemblies are also used in many military and aerospace applications.

    Some of the top features of RF cable assemblies include:

    • RF cable assemblies have a very low loss, which means that they allow signals to travel through them with very little interference.
    • These cable assemblies can support high frequencies, which means that they can be used in various applications.
    • They can help protect against electromagnetic interference (EMI), which can cause interference in electronic systems.
    • They are designed to be durable and withstand harsh environments.
    • These cable assemblies are available in various sizes and configurations to meet the needs of any application. Being one of the leading RF cable assembly manufacturers, we at Suntronic offer custom RF cable assemblies in various connectors, lengths, and colors.

  • Shielded Cable Assemblies: Shielded cable assemblies are designed to offer superior protection from electromagnetic interference (EMI) that can interfere with the proper functioning of electronic equipment. EMI can cause data loss, signal degradation, and other problems. Shielded cable assemblies are manufactured with a metal shielding that surrounds the inner conductors. This shielding helps to deflect or absorb the electromagnetic waves that can cause EMI. As a result, shielded cables are able to provide better protection from EMI than non-shielded cable assemblies. Shielded cable assemblies are used in various electrical and electronic applications where noise prevention or interference is a concern. Common examples include; computers and other digital devices, audio and video equipment, telecommunications systems, control systems and instrumentation.

    Here are the top features of our custom shielded cable assemblies that make them the best choice for your cable assembly needs:

    • Shielded cable assemblies can help protect your equipment from electromagnetic interference (EMI), which can cause data loss and equipment damage.
    • They can also help to reduce crosstalk between wiring, which can improve the quality of your communications.
    • Shielding helps to reduce interference from electromagnetic and radio frequency signals, which can result in better signal quality.
    • The extra layer of protection provided by the shield can help improve the overall strength and durability of the cable.
    • Shielded cables are often more flexible than unshielded cables, making them easier to work with in tight spaces.
    • Shielding can help to improve the temperature performance of a cable, making it less susceptible to degradation in high heat environments.